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Q. |
Where is the best location to mount
a MasterLube System? |
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The system comes with 3 feet of steel braided Teflon hose,
to connect the system to the engine. Optional longer hoses
are available. Before mounting, find the oil galley connection
point of the engines oiling system, so that you can verify
that the hose will reach from the galley connection to the
point where the cylinder will be mounted.
Since the system works like a "dry sump", the closer
to vertical the cylinder is installed the better. The cylinder
can be mounted at an angle of up to 20 degrees, with the valve
& solenoid assembly down.
The system uses three aviation quality, heavy duty rubber
band mounting clamps. These clamps are also optionally available
in Stainless Steel.
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Q. |
Where is the best location to connect
the MasterLube System to an engine? |
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Any pressurized oil galley access port... they are usually
located around the oil filter mounting area. Simply remove
the oil sender and install a "T" fitting.
On marine applications there are extra ports on the "Remote
Oil Filter" mounting assembly.
If the system is to be used as an Accumulator, the closer
to the oil pump the better, with at least a ¼"
pipe port or larger, if just for Prelubrication an 1/8"
port will work, it will just take longer for pressure to register
on the gauge.
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Q. |
How long does it take to install a MasterLube
system? |
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A. |
This depends upon the amount of room in the engine compartment,
or the location that the cylinder will be mounted, access
to the oil galleys, and where the switch is mounted.
We have had customers report installations/applications that
have taken as little as ½ hour.
Average time with normal hand tools should be 1-2 hours.
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Q. |
How hard is it to wire the system, and
what kind of switch is recommended? |
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A. |
MasterLube Kits include a special 3 position switch
Spring loaded in the "ON" position, the center "OFF"
position, and a "Locked ON" position.
The electric valve has only 2 wires. One of these wires needs
to be grounded, while the other goes to the switch and is
connected to the "Switched" +12 volts source (power
only when the key/switch is on).
If the system is to be used as an Accumulator, then the switch
will need to be left in the "ON" position, allowing
the system to stabilize your engines oil pressure.
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Q. |
Since the system needs to be pressurized,
what type of "Gas" is needed? |
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A. |
If used for prelubrication only, then compressed air works
fine. There is an air valve/scarred on the fill plug to pressurize
the system. Any compressed air source will work, from small
electric compressors, or even a hand pump.
If the system is to be used as an Accumulator then some type
of "Temperature" stable gas such as Nitrogen, Argon,
etc., should be used for best operation.
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Q. |
I need the MasterLube cylinder for an
Accumulator... what do I do differently than for a Prelubrication
application? |
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A. |
Mounting, wiring and the engine oil galley connection is
essentially the same. The switch should be left on only when
the engine is running to stabilize the oil pressure.
Depending upon which Accumulator System you are using (Electronic/Mechanical),
and how much flow is actually needed to protect your engine,
a larger oil galley connection is needed (1/4" or larger),
and a larger hose, which is included with the "MasterLube
Mechanical Race Kit".
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Q. |
What does the gauge display, and can
it be remotely mounted? |
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A. |
The Gauge tells you the actual pressure inside the MasterLube
cylinder. The standard gauge is a 2" 0-100 PSI guage.
Optional gauges are Liquid Filled (Glycerin) with a Stainless
Steel case.
The gauge port on the valve is a 1/8" port. Any auto
parts store will have the necessary materials for this connection.
As an option, you can order a "Gauge Remote Mounting
Kit", with the length of hose needed.
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Q. |
What is the procedure when using a MasterLube
Prelubrication System on my engine? |
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A. |
Turn the vehicle key or switch to the "ON/RUN"
position, which sends power to the 3 position switch. When
Prelubricating hold the switch in the "Spring Loaded"
position, which opens the system's valve.
Oil will now be flowing into the engine watch the
vehicles oil pressure gauge.
Depending upon oil viscosity, temperature, bearing clearance,
oil filter capacity, etc., you will normally see oil pressure
on the oil gauge or the "Oil Pressure Light" will
go out within 3-8 seconds.
Once oil pressure "Registers" on the gauge
from 10-40 PSI (depending upon the engine) the engine
is ready to be started.
Release the "Spring Loaded" switch. Start the engine,
it is now time for the oil pump to do its job. Once the engine
is running the MasterLube System is "Automatically"
refilled.
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Q. |
How do I know that my engine is PreLubricated,
and ready to start? |
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A. |
Once oil pressure is registered on the gauge, this indicates
that the oil galleys are now full of oil, the oil being pushed
into the engine has now pushed all of the air out of oil galleys,
and the oil has come up against the resistance of "squeezing"
through the bearings, lifters, valve train etc.
Since there is now oil under pressure (the gauge will show
it), PreLubricating critical bearing and load bearing surfaces,
it is time to start the engine and let the oil pump do its
job.
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Q. |
How does the MasterLube system refill
itself? |
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A. |
The system refills itself because it starts with a predetermined
amount of oil, with a preset amount of an air/gas charge.
This "calibration" ratio is normally 50% oil to
a 50% Air/Gas charge (for all cylinder sizes). The Air/Gas
charge should be equal to the engines maximum oil pressure
when it is running.
When oil is pushed into the engine, the "Pressure"
in the cylinder will also decrease. The pressure in the cylinder
is now "less" than the pressure that the engine
will develop when started. Once the engine is started, the
valve should be shut off by letting go of the spring loaded
switch.
With the unique MasterLube Patented Assembly, once the engine
is running, and whenever the pressure in the engine is "greater"
than the pressure in the "cylinder" (even with the
valve off) oil will flow back into the MasterLube System refilling
itself for the next cycle.
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Q. |
What is needed to install a MasterLube
System? |
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A. |
Regular hand tools a power drill, tape measure, Teflon
paste, and a compressed air or gas source.
Depending upon which System or Kit is ordered, most of the
major components will be included. On Electronic Valve models,
a few feet of 14 to 18 gauge wire will be needed, depending
upon switch location.
We supply a 1/4" pipe adapter for the engine. In some
cases you might need a common 3/8" or ½"
pipe adapter.
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Q. |
How easy is it to "Calibrate"
a MasterLube System? |
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A. |
This should take 5 minutes from start to finish, and is very
easy.
Be sure to release any air/gas pressure in the cylinder,
and then remove the fill plug assembly.
Fill the cylinder approximately ½ full of oil
this is the recommended amount for all cylinder capacities.
Screw the plug back in finger tight to seal the O-ring, and
then tighten another ¼ to ½ turn.
Be sure to use the proper type of "Gas" depending
upon your application.
Pressurize the cylinder to the recommended/desired amount
(Maximum engine oil pressure).
Now check the air valve center and the plug assembly O-ring,
with soapy water for any air leaks.
You are done, and the engine is ready to be started.
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Q. |
What do I do if I need more help? |
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A. |
You have two options... one is to take a read through our
technical help pages on our web site. Another is to call us
directly at 970-867-5154. We are available to answer those questions
that you may not find on the web site or in the installation
information that is provided with your cylinder. We want your
installation to go smoothly, so we want to make getting help
as simple as possible! |
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